Equipment Returned To OEM Original Condition
As EMC expanded over the years, a natural evolution and key focus area was developing a pump repair program. In 2008, EMC purchased an adjoining property, which became the home of our pump repair facility.
Since 2008, EMC has added several key pieces of equipment and key personnel to position us as a leader in the pump repair industry, while servicing most major pump brands.. Our 20,000sq ft pump shop, like our motor shop, is driven by EMC’s formal Quality Assurance Program (ISO 9001:2015 certified)
EMC Pump Repair Capabilities
Repair and Refurbishment Services
- Repair and refurbishment of horizontal, split case, submersible, and vertical turbine pumps
- Pump removal, transportation, installation, laser alignment, and vibration analysis
- Complete disassembly, cleaning, and inspection
- Comprehensive repairs, including remanufacturing OEM parts and components to original, or better than original, material specifications
- Packing to Mechanical Seal conversions (all types and sizes)
- Casing repair and machining
- Precision dynamic balancing of individual components and rotating assemblies
- In-house decontamination of radiologically contaminated pumps
- Safety-related pump repairs meeting requirements of 10 CFR 50 Appendix B
- In-house decontamination of sewage/wastewater pumps
- In-house media blasting
- In-house paint booth
- Nondestructive testing, including liquid dye penetration, mag particle, and ultrasonic
- Certified Welding Program
- 40ft, IP1 shipping container for transportation of radiologically contaminated pumps
- Engineered root cause failure analysis capabilities
- Application-specific material design changes to reduce wear and prolong reliability
- CMM aided reverse engineering
- Modernization and engineering upgrades, including new shafts, bearings, impellers, wear rings, and seals
Coating and Surface Treatment
Engineered coatings systems for improved pump repair service life and efficiency – NACE Level II/AMPP certified coatings experts
EMC’s Pump Shop Provides Quality Refurbishment Solutions:
Internal audits make our processes meet stringent quality standards, catching potential issues before they happen. External audits performed by independent entities validate our compliance and prove our credibility.
Our Formal Foreign Material Exclusion (FME) and housekeeping audits rigorously assess and mitigate risks of foreign object damage to create clean and safe working environments. Covering inspections, adherence to strict cleanliness protocols, and fast corrective actions.
Our continual process improvements are fueled by measurable workmanship goals and quality and re-work key performance indicators. We maintain a formal corrective action program that actively incorporates customer feedback. Our continual improvement process modeling helps refine our practices, and our toolbox training programs are made for certified, task-specific employee training to help our team improve every day.
Your Value Partner in Total Pump Repair Solutions
EMC has partnered with our customers for decades to provide quality pump repair solutions for your unique applications. Merge our internal quality and engineering expertise with your project team to keep your equipment running reliably.
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