Bring Your Motor To Life
EMC has the capability and capacity to get your motor up and running again, no matter the size or application. Our electric motor repair department has developed a refined and proven process for motor repair, refurbishments, and rewinds for exceptional motor service life and reliable performance — EMC’s formal Quality Assurance Program, certified to ISO 9001:2015.
EMC Motor Repair Capabilities
Electric Motor Repair Services
- AC motor,synchronous motor, and generator repairs and rewinds through 13,800 VAC
- DC motor repairs and rewinds through 500VDC
- Complete rewinds utilizing random and form wound coils with Class H epoxy vacuum pressure impregnation (VPI) system
- Complete stator core restacks with C5 class insulated, low loss, laser cut laminations
- Complete rotor core restacks with C5 class insulated, low loss, laser cut laminations, and rotor bar replacement
- NAVSEA Sealed Insulation System (NAVSEA Standard Item 009-113)
- Two VPI tanks, 12′ diameter and 6′ diameter
- IEEE 429/NEMA MG-1 water submergence test approved on VPI coils
Testing and Analysis
- In-depth technical evaluation, incoming inspection reports, and root-cause failure analysis
- Five (5) motor test panels, 3.75 MVA power supply with full voltage no-load testing up to 13.8KV
- Dynamic balancing of rotating equipment, ISO 1940 standards, G0.4
- Dynamometer full load testing
- Vibration Analysis
- Data acquisition using Automated Diagnostics for Rotating Equipment (ADRE)
- Thermal imaging
- Virtual monitoring & witness of motor test run for customer’s home or office
- Surge, Hi-Pot, Polarization Index, Megger Testing, Partial discharge testing, & Power factor tip-up testing
- Shaft Repair
- Shaft Replacement
- Bearing housing repairs
- Internal horizontal and vertical alignments (line bore)
- CNC turning capabilities, 40” diameter, 10’ length
- Vertical turning to 11’ in diameter
Industry-leading engineering services, including component upgrades, design changes, onsite field engineering, and reverse engineering
Our Electric Motor Repair Shop provides quality-driven solutions through:
Internal audits make our company’s processes meet stringent quality standards, catching potential issues before they happen. External audits performed by independent entities validate our compliance and prove our credibility.
Our Formal Foreign Material Exclusion (FME) and housekeeping audits rigorously assess and mitigate risks of foreign object damage to create clean and safe working environments. Covering inspections, adherence to strict cleanliness protocols, and fast corrective actions.
Our electric motor repair company’s continual process improvements are fueled by measurable workmanship goals and quality and re-work key performance indicators. We maintain a formal corrective action program that actively incorporates customer feedback. Our continual improvement process modeling helps refine our practices, and our toolbox training programs are made for certified, task-specific employee training to help our team improve every day.
Your Value Partner in Total Electric Motor Solutions
EMC has partnered with our customers for decades to provide quality electric motor repair solutions. Merge our internal quality and engineering expertise with your project team to keep your equipment running reliably.
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