MARINE
EMC offers shipboard and in shop electrical and mechanical services to Marine customers.
EMC has the technical experience, skilled and trained craftsperson and discipline Engineering staff; combined with our state of the art facilities to maintain and rebuild/repair your ship and facilities equipment needs.
Our approved QPL program is certified to government requirements.
Marine and Ship Repair Services Comprehensive Capabilities
Electric Motor Services
- Rewinding up through 13,200 VAC using epoxy vacuum pressure impregnation (VPI – 12' Diameter Tank) on all form wound motors through 7KV and B-stage hot pressed coils above 7KV
- Comprehensive machining for shaft repair/replacement, bearing housing repairs, complete internal horizontal and vertical alignment.
- Dynamic balancing of rotating components, typically to ISO 1940 standards G2.5 and 1.0
- Replacement of stator laminations with low loss, laser cut laminations
- Rebuilding of squirrel cage rotors, including rotor bar replacement, laminations, replacement and in some cases, complete new rotor manufacturing
- Upgrades of existing motors, such as rewinding for increased HP or changing bearing design/configuration for optimum vibration reliability
- Full voltage no load testing of all motors up through 18,000HP @ 13.2KV
- IEEE 429/NEMA MG-1 Water Submergence test approved on VPI coils
- Dynamometer full load testing up to 2500HP
- Large motor disassembly, reassembly and testing stands
- 50,000 square foot, 3 story high ceiling bay
- 60 ton crane capacity with a 60 foot hook height
- Dynamic balancing to 12.5 tons
- 3.75 MVA power supply with 13.8 KV capability
- Burnout and bake oven
- Vertical and horizontal lathes
- Service Level 1 coatings
Mechanical Services
- Vertical and horizontal pump repair
- Casing repair and re-machining
- Custom design, re-design and machining
- Rotating equipment repair and manufacturing
- New stator and rotor fabrication
- Specialty coating services
- Repair and manufacturing of Babbitt bearings
- Lathes up to 63" x 28" Center to Center
- Vertical Boring Mill up to 7' x 7' x 5' Cube
- Vertical Turret lathe with 10' rotating bed
- Non Destructive testing
Pump Services
- Inspection, Troubleshooting and problem solving
- Turnkey pump removal, transportation, installation, alignment and start-up
- Vibration analysis and laser alignment
- Field Machining
- Complete disassembly, cleaning and inspection
- Comprehensive repairs including remanufacturing OEM parts and components to original or better than original materials specifications
- CMM aided reverse engineering
- Precision dynamic balancing of individual components and rotating assemblies
- Modernization and upgrades including new shafts, bearings, impellers and wear ring materials
- Modernization, repair and upgrades of connected equipment including gearboxes, couplings and motors
- In house media blasting
- Non-destructive testing, including liquid dye penetration, mag particle and ultrasonic
- Engineered coating systems for improved service life and efficiency
- Certified weld program and welders
Switchgear Testing, Repair & Overhaul
- Molded case circuit breakers
- Switchgear and circuit breakers (air & vacuum) up to 15 KV
- Protective relay and instrument testing
- Replacement breakers and pans (new and obsolete)
- Turnkey projects – Switchgear/Transformers
- Start-up services and training
Field Services – Electrical
- Contracting: Master Electrician
- Engineering: Process design, electrical design, estimating and field management
- Preventive and predictive maintenance
- Motor testing
- Infrared thermography
- Troubleshooting: Motors, Generators, Controls, etc.
- Authorized Service Center for Toshiba variable speed drives
Field Services – Mechanical
- Vibration analysis: Monitoring trending and analysis
- Laser alignment
- In-place dynamic balancing
- Mechanical troubleshooting: Pumps, gearboxes, turbines, shafts and spindles
- On-site equipment repairs, removals and reinstallation
Power Distribution Services
Transformer Testing
- Transformer inspection and testing up to 230 KV
- Doble (Power Factor) test of windings and bushings
- Megger insulation and TTR test
- Oil analysis
- Infrared analysis of energized units
Relay Testing
- Testing and calibration of electromechanical and electronic protective relays
- Design and install retrofits of older protection schemes to new microprocessor based protection relays
Full Substation Testing, Service & Repair
- Power circuit breakers, SF6 gas, Vacuum and oil breakers to 230 KV
- Voltage regulators, tap changers
- Control systems (functional testing)
- Acceptance testing, start-up
- Ground grid testing
- KWH meter testing
Storage Capabilities
- Climate controlled storage facility
- Monthly preventative maintenance performed on stored customer equipment
News/Projects/Technical
- EMC safety milestones.
- EMC is going digital!
- EMC maintenance moves online!
- EMC receives radioactive license amendment 7
- EMC awarded HRSD Gold Award!
- Here we grow again!
- EMC has recently expanded its' Engineering capabilities.
- EMC presented award for SKF Certified Rebuilder.
- Baker DX-12 (Motor winding and surge tester)
- EMC acquires XRF Equipment (Thermo Niton XL2 Gold).
- EMC acquires PDMA MCE (Motor Circuit Evaluator).